How Turbo-Charger's are made

My uncle sent me this video on turbo charger production and I thought it was really neat.
EvilDeathBeesays...

What's the difference between a turbocharger and a supercharger? Isn't it something like that the supercharger boosts power at lower revs, while a Turbo requires higher revs?

In Australia we have the Euro spec VW's, and my Golf had a 4 cylinder 1.4 litre engine with a turbocharger and a supercharger putting out 118 kilowatts (around 160 hp). Here in North America they have that 5 cylinder, 2.5 litre engine that produces 170 hp. Only 10 hp difference between a 1.4 and 2.5 litres!

Mobiussays...

As far as I am aware ---edit---

as far as I know. <-- I didnt

EvilDeathBeesaid:

What's the difference between a turbocharger and a supercharger? Isn't it something like that the supercharger boosts power at lower revs, while a Turbo requires higher revs?

In Australia we have the Euro spec VW's, and my Golf had a 4 cylinder 1.4 litre engine with a turbocharger and a supercharger putting out 118 kilowatts (around 160 hp). Here in North America they have that 5 cylinder, 2.5 litre engine that produces 170 hp. Only 10 hp difference between a 1.4 and 2.5 litres!

jonnysays...

A supercharger is driven directly by the motor, whereas a turbocharger is driven by exhaust gases. So yes, a turbo requires higher revs to produce enough exhaust gas to spin the turbine - thus "boost lag".

EvilDeathBeesaid:

What's the difference between a turbocharger and a supercharger? Isn't it something like that the supercharger boosts power at lower revs, while a Turbo requires higher revs?

In Australia we have the Euro spec VW's, and my Golf had a 4 cylinder 1.4 litre engine with a turbocharger and a supercharger putting out 118 kilowatts (around 160 hp). Here in North America they have that 5 cylinder, 2.5 litre engine that produces 170 hp. Only 10 hp difference between a 1.4 and 2.5 litres!

siftbotsays...

Promoting this video and sending it back into the queue for one more try; last queued Thursday, February 21st, 2013 1:34pm PST - promote requested by jonny.

AeroMechanicalsays...

Nitpicking a bit, 'supercharger' is a more general term for the device responsible for forced-induction, and 'turbocharger' is the specific case where the supercharger is driven by exhaust gasses. So a turbocharger is a type of supercharger.

Paybacksays...

If it ain't broke...

The final machining is completely automated. Although the rate 3D printing tech is advancing it will probably replace the plug and mold creation like this very soon.

skinnydaddy1said:

Seems a little low tech for the casting. I would of figured it was all automated by now. Still it's interesting to know how these are made.

Paybacksays...

Anyone else think the narrator sounds like the guy who does those "true movie trailers" vids?

I mean, it's like this is his normal voice and he drops it down for the trailer vids.

xxovercastxxsays...

Remember that hp ratings (or kw, for that matter) are peak numbers. Those two engines may also have very different performance characteristics. Don't fall into the trap of thinking hp is the only measure of performance; it's arguably the least informative.

Although in this particular instance, it's pretty hard to make a case for the 2.5. I imagine they kept it in place here for financial reasons or red tape or some such.

EvilDeathBeesaid:

In Australia we have the Euro spec VW's, and my Golf had a 4 cylinder 1.4 litre engine with a turbocharger and a supercharger putting out 118 kilowatts (around 160 hp). Here in North America they have that 5 cylinder, 2.5 litre engine that produces 170 hp. Only 10 hp difference between a 1.4 and 2.5 litres!

EvilDeathBeesays...

Well, I only have a basic understanding of vehicle engine mechanics, but knowing the kw/hp is some idea of what you're going to get out of the car's performance. That and the torque, and the torque peak was the same on the 1.4TSI as it was on the 2.5, but supposedly across a wider rev range.

Of course you also have to count for weight, but since they're the same car, that doesn't really matter in this case

xxovercastxxsaid:

Remember that hp ratings (or kw, for that matter) are peak numbers. Those two engines may also have very different performance characteristics. Don't fall into the trap of thinking hp is the only measure of performance; it's arguably the least informative.

Although in this particular instance, it's pretty hard to make a case for the 2.5. I imagine they kept it in place here for financial reasons or red tape or some such.

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